Ellery Bay designs and builds special machines for manufacturers: automated assembly, leak and functional test, and semi-automatic workstations, run off in our shop before they ship.
At a glance (all details fictional)
Machines
Bring a part print, a process, and a rate. We propose the machine concept that fits, and how much of it to automate.
01 · Assemble
Dial, inline, and robotic machines that press, fasten, dispense, and mark parts in one cycle.
Fits whenAssembly is manual, rate is going up, or quality depends on the operator.
02 · Test
End-of-line and in-process testing with results logged by serial number.
Fits whenYou need proof every part was tested, or defects are found by your customer.
03 · Assist
Operator stations with fixtures, error-proofing, and powered tools where full automation doesn’t pay.
Fits whenVolume is low or mix is high, but mistakes are expensive.
How we build
Every machine is run off with your parts in our shop, then again on your floor. Design reviews happen before metal is cut.
01 · Concept
Part review, process plan, and a machine concept with cycle-time estimate.
02 · Build
Designed, machined, wired, and programmed in one shop.
03 · Run-off
Factory and site acceptance with your parts and your criteria.
Project example · fictional
A valve body was assembled by hand at three benches and leak tested offline. A dial machine now presses, fastens, and leak tests each part, logging results by serial number.
Capabilities
Check your process against the list before you send a print.
5 processes
4 processes
5 capabilities
Project inquiry
The part, the process, and the rate you need. We’ll ask for prints once we reply.
Demonstration form. Nothing you enter is sent or stored. Submitting opens a preview of what the team would receive.